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Fuel Pumps Quit ....Both?

Discussion in 'Technical Discussion' started by Kitsmark, Jun 1, 2009.

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  1. Kitsmark

    Kitsmark New Member

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    Hey guys

    Something strange happened.I fired up my motors Volvo Carb 7.4L (s) as usual. While waiting to warm up the port motor died. But the starboard kept running. I had recently replaced some ACC Breakers in the dash panel but thats it.

    The next day I tried again, still nothing on the port, and after a few minutes the starboard died as well. So now the both won't restart. At first I thought it might be an ignition problem when the port died, but then when the starboard went I am assuming its a Fuel pump issue. Normally when I turn the key to "start" I hear the fuel pumps come on, but not now. I am heading down there in a couple hours to try and fix it, but not sure where I should start....

    I'll check spark first by pulling a plug wire on each motor and trying the the old screwdriver trick, but I think its a fuel pump issue X 2.

    Any thoughts?
  2. K1W1

    K1W1 Senior Member

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    Hi,

    Is it possible when you were replacing the breakers that you have disturbed or dis connected some feeds for the fuel pumps?

    I would see if the fuel pumps power up when you turn the ignitions on before ginning about with a screwdriver up the spark plug cable.

    Also be careful with sparks and gasoline when working on the engines, make sure you have the bilge blowers on and do not make anything spark or short circuit deliberately of you can smell gas.
  3. PropBet

    PropBet Senior Member

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    Well, you need 3 things to make an engine run. Air, Fuel and Spark (or heat in a Diesel). I'd start with spark (quick and easy), then go to fuel and air.
  4. K1W1

    K1W1 Senior Member

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    Hi,

    To be correct you need Fuel, Air,Compression and Timed spark to run a gas engine. This is in addition to the starter motor engaging, the crankshaft going around at 1/2 the camshaft speed (4 stroke) and the valves opening and closing at the correct time in order to get it running in the first place :)

    I suggested the Fuel Pump power check as the original poster has said he has done some electrical work first then then noticed that where he normally hears the fuel pumps start when he turns on the ignition and this no longer happens.

    The chances of both having an ignition system failure in a few minutes of each other is quite remote where as the chances that the fuel pumps are no longer audible at power on when they normally are would tend to suggest that the problem may well lay in this direction.
  5. Marmot

    Marmot Senior Member

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    What do you need fuel pumps for anyway? Didn't what's his name say there is supposed to be a gravity fed fuel system? ;)
  6. Ken Bracewell

    Ken Bracewell Senior Member

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    Not this again!! Marmot you should delete this post before the worms get out of that can.
  7. K1W1

    K1W1 Senior Member

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    I think that poster was saying that there shouldn't be gravity fed fuel supply to lift/boost pump inlets as it would leak and cause problems if a system component failed.

    I wouldn't think any of these little boats have their Fuel Tanks above the fuel pump inlets- someone who is familiar with this particular model please feel free to correct me if I am wrong
  8. Marmot

    Marmot Senior Member

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    My post was completely tongue-in-cheek, wink wink, nod nod ... taking the p-ss, eh what. There was not a serious thought associated with it.
  9. Kitsmark

    Kitsmark New Member

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    Update

    Problem Solved...almost.

    The starboard motor is running again, it was a corroded connection right at the Fuel pump. The connection was cleaned and the pump kicked in as normal.

    The Port motor has a BAD Pump that I need to replace. It has power and a good ground right to the pump, but it doesn't work.

    What are the odds of them both going down within minutes of each other....pretty steep!

    Thanks for all the posts, I am just waiting for the new pump to arrive and install it.
  10. K1W1

    K1W1 Senior Member

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    Hi,

    I am glad to read you got things sorted.

    Maybe you should also buy one more pump to carry as a spare in case something hapoens like this again.
  11. NYCAP123

    NYCAP123 Senior Member

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    :D Ah the world of big boats. Good idea but on a 15 year old 38 footer I'd be thrilled to find spare filters and belts much less any kind of pumps. Space and budgets are usually bit limited.
  12. K1W1

    K1W1 Senior Member

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    Hi,

    That is exactly why I didn't suggest that he bought two spare pumps :D
  13. Kitsmark

    Kitsmark New Member

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    My Local Lordco (parts Supplier) stocks them. I grabbed 2 just in case.

    Any precautions when changing it? I am going to turn off the batteries and shore power. Its a solid fuel line going in and coming out. They look a little rusty so I doubt it will come off without ruining the line. I may replace with a flexible fuel line since it is easier to work with in a tight space.
  14. K1W1

    K1W1 Senior Member

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    Hi,

    It is a good idea to turn off all the power as you say above.

    Also makew sure you have the space as well ventilated as you can.

    Shut off the fuel, catch any that leaks out and dispose of it safely.

    With your rusty nuts I would suggest a good soaking with penetrating oil would not go amiss. Not having knowledge of your exact arrangement I can only generalize next.

    If the pipe you want to remove seems to have two nuts between the pipe and the pump the inner one should also be held with a good fitting wrench as you attempt to undo the outer one ( if this is the case the inner one will be a connector to allow the pipe olive to compress).

    If at all possible try to avoid using adjustable wrenches for this type of work.

    If as you start to move the nut the pipe looks like it is also turning try wiggling the pipe back and forth a bit and spray some more penetrating oil on it.

    Reassembly is the reverse of dis assembly, have a good look for leaks when you first power the pumps up again and again after a short run when everything has been up to temp and had a bit of vibration.

    If you are going to use a flexible fuel line make sure it is suitable for the fuel you are using and isn't long enough to rub on anything that might wear a hole in it and cause you real problems down the track.
  15. NYCAP123

    NYCAP123 Senior Member

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    Let me just add to what K1W1 said with keep a fire extinguisher close, try not to have the job between you and your exit and keep your blowers on.
  16. Kitsmark

    Kitsmark New Member

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    Thanks, I do plan on having both hatches open and a fire extinguisher on hand.
    I've got my wrenches and a full can of WD 40. The pump is as you described it, has 2 nuts going in. Its a real bugger to get at, so I am considering getting a small pipe cutter and cutting the line further back by the tank, and running Fuel grade flexible hose. That way I can do all the tuff work on the dock. I'll run a new short metal line out of the pump and connect it to the flex line.
    I'll have plenty of rags to catch and drips.
  17. PropBet

    PropBet Senior Member

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    If you have a line wrench (rather than a typical open ended wrench) I'd highly suggest using it, or getting a line wrench to remove the fittings on the tubing / pump. Using a line wrench will greatly reduce your chances of destroying the flare nut.

    Although, if it's rusty now, it may not be a bad idea to replace them and redo the fittings to fresh material.
  18. Kitsmark

    Kitsmark New Member

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    Ok, i changed it out and started right up, runs perfect!
    BUT, I could not find the exact same fuel pump, so I got a similar one from Carter. The only real difference I could see was that the original had its electrical terminals covered with plastic, and the new one had open terminals. So what I did was put a 3" rubber boot over the positive terminal, which completely covers it to eliminate the chance of a spark.

    what do you guys think? I inserted the link to the one I installed.
    http://www.amazon.com/Carter-P60430-Electric-Fuel-Pump/dp/B000BZX920
  19. NYCAP123

    NYCAP123 Senior Member

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    I'm thinking you may be using non-marinized parts,
  20. Kitsmark

    Kitsmark New Member

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    Yes, of course I didn't see that on the package until after the instal. I understand the marine "ignition protected" to mean the leads are covered so they don't spark. I covered the positive lead with a 3" rubber boot.

    what else is different?