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Hydraulic steering issues

Discussion in 'Ocean Yacht' started by Tylerloom, Oct 2, 2024.

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  1. Tylerloom

    Tylerloom New Member

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    Working on 52 or 53 ocean with hynatic power steering. The issue being jumping in the steering. Tried multiple times bleeding the sytem with no change.
    The helm pump was replaced last year. The cylinders were supposedly rebuild 3 years ago. The steering will sometimes get better after bleeding but never perfect like it should be.
    I will try to upload pictures tomorrow saying the file is to big
  2. Capt Ralph

    Capt Ralph Senior Member

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    Really need to know what "jumping in the steering" is?
  3. YachtForums

    YachtForums Administrator

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    Email the pics to me Tyler. I'll process and upload them.
  4. Tylerloom

    Tylerloom New Member

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    I'm sorry typing my issues is little tough. First time using form in a while.
    The jumping it when turning the steering wheel it builds pressure then the rudder jumps. There is not a fluent movement in turning the rudder.
    Also while watching the autopilot you can see it jumping 0-20 sometimes right to 42.

    This boat had a new helmp on it
    Has auto pilot
    Engine driven pump
    Hynatic power steering resivor
    An 2 steering rams
  5. Tylerloom

    Tylerloom New Member

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    Sent the pictures. Also I can take more tomorrow. Coming to the forums because never had a issue like this and have struggled with this long. Also asking around locally not much input other then bleed the system. Which I can assure is well bled.
  6. Capt Ralph

    Capt Ralph Senior Member

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    Next questions; When did it last work correctly?
    Any last service to the rudder post or Hynautic system?
    Issues dock side or under way?

    First guess, rudder chatter (rudder post binding).
    rtrafford likes this.
  7. Pascal

    Pascal Senior Member

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    If you have to build pressure for the rudders to react and then they “jump”, it means the rudders are binding. It is not an hydraulic issue.

    does it happen both way, stbd and port? Could be something in the linkage between the piston and the rudder tiller
  8. Tylerloom

    Tylerloom New Member

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    Yes happens both ways more going starboard then port.
    I was asked to look at it last year I bled it and changed the helm. The issue became a little better with on one point of chattering. An issue is back again.
    The rudder are not binding. I have disconnected both rams and rudder move back an forth very freely. I had same thought originally.
  9. YachtForums

    YachtForums Administrator

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    Pics...

    Attached Files:

  10. Capt Ralph

    Capt Ralph Senior Member

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    Oh Sheet
    The old Hynautic power assisted nightmare.
    Oh, abuse us more; A power assist pump on each engine?

    Run Tylerloom, Run..

    Sadly, I know about this mess.
    Let me enjoy the rest of the night and compare better notes with you in the morning,, when I have the nerve and strength.
    In preparation; reaching for another liquid bravery now.
    th-4179708450.jpg
    Last edited: Oct 3, 2024
  11. Capt Ralph

    Capt Ralph Senior Member

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    First coffee in hand.

    The old Hynautic power assisted steering (rudder tiller) system;
    When new, properly installed, you could turn the helm wheel with a wet cigarette. This was a sweet system at its time.
    You also had no feed back and hard to feel when the rudder was hard over against the rudder stops.

    Theory of operation first;
    That small cylinder with all those hoses is what your helm is connected to.
    When the helm is turned, it pushes against the rudder tiller. When there is resistance against this ram from the rudder tiller, that lil servo valve is pushed & pulled against.
    This lil servo valve directs pressurized hydraulic fluid to the second (larger) cylinder to assist the helm pressure against the tiller.

    The chatter you are experiencing is this servo valve turning off, on, off, on quickly, pulsating fluid bouncing that larger assist ram like a jack hammer.
    I have witnessed the mounting bolts on this large assist cylinder about to rip out of the rudder pillow because of this chatter.
    Oh, when on auto-pilot, just the constant lil micro AP adjustments would cause a notable vibration thru the boat like a big gatling gun.
  12. Capt Ralph

    Capt Ralph Senior Member

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    Before you start thinking more about that servo valve, all of the problem is not just there.
    How that valve is dampened is a contributor to the pulsing/chatter issue.
    There were internal & external damping springs. Even rubber bushings experimented with trying to slow down the valve reaction.
    Hynautic stopped supporting this setup many years ago and tried to push an all-in-one design.
    Then Hynautic merged with Teleflex.
    Then Hynautic/Teleflex was bought up by Sea-Star.
    Then Sea-Star was bought up by DumbMetic.
    Now out cast as Bay-Star.

    As you probably have found out the sad way; There is no support on this stuff any more.
    If your lucky, You may find some old guy sitting in the back of some old shop that may remember the feel of a properly installed valve but alas, no parts.
    Anything on e-bay is the last of the dinosaurs that you don't want.
    Last edited: Oct 3, 2024
  13. Capt Ralph

    Capt Ralph Senior Member

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    But wait, there is more;
    The engine mounted pumps; Are old, abused and not supported any more also.
    The pressure regulators in these pumps are probably stuck wide open.

    So now your thinking about that later all-in-one thingie.
    Yes, Sea/Bay-Star remembers what it is. You still may be able to purchase one.
    You will need a new pump or two and new pump regulators also.
    You will end up with still old technology that is near or at end-of-life already.
  14. Tylerloom

    Tylerloom New Member

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    Thank you Capt.
    That is exactly what I wanted to know. I kinda figured that was going to be the issue with outdated equipment. You just made my day by finnaly finding someone that could explain the sytem to me and have seen it before. Asked a lot of people in my area with no insite in the system.

    Next step is there a change of cleaning or rebuilding the valves you speak of? Also if there isn't much to fix this syten to bring back to proper working order is there a newer equivalent sytem to replace it with.
  15. Capt Ralph

    Capt Ralph Senior Member

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    There is 3 ways to fix this.
    1) Spend hours and hours trying different springs in that servo valve and try to dampen its operation.
    If / when this is completed, you will probably loose most of the power assist and have lost some of your finger tips.

    2) Spend lots of bux and purchase the latest fancy steering system. There is a mix of hydraulic and electric models available now.

    3) As I have done a few times now. Shop for a new MSV-21 valve, remove all the power assist stuff, go to a manual system. That larger assist cylinder will now become your primary steering ram.
    The operator may never really feel a difference. Just maybe an extra turn for full port/stb swings.

    I hope this helps.

    As you may have been thinking, I am not a high-tech, tech.
    Rather a budget orientated (red-neck), that has already had his finger tips whittled down a few times and been around some blocks.
    Safety and reliability have always been proven in my work.
    If you need better notes, let me know.

    I'm off now to test a new propeller in gator infested waters.
    What's left of my fingers are crossed.
    BlueNomad likes this.
  16. Pascal

    Pascal Senior Member

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    Why do you even need power steering on a boat that size? I have non assisted hynautic on my 53 hatteras. No need for power steering
  17. Capt Ralph

    Capt Ralph Senior Member

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    My 58 Bertram has a manual Hynautic system.
    It was a Hatt 65 and 75 that I removed the power assist junk from. They don't miss it a bit.

    For the performance freaks, Those belt driven pumps must take off a few HP
  18. chesapeake46

    chesapeake46 Senior Member

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    The simple thing to start with is disconnecting the rudder from the whole assembly to determine if its a mechanical issue like binding as Pascal suggested or a Hynautic issue like Capt Ralph suggests.
  19. Capt Ralph

    Capt Ralph Senior Member

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  20. Tylerloom

    Tylerloom New Member

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    The rudders move like butter with steering disconnected. First thing I l checked.
    rtrafford and d_meister like this.