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Boat Made With Carbon Nanotube Prepreg

Discussion in 'General Yachting Discussion' started by brian eiland, Jun 9, 2009.

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  1. brian eiland

    brian eiland Senior Member

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    Zyvex Performance Materials (ZPM), a recognized worldwide leader in nanomaterials applications, unveiled a new boat to be built by Strategic Composites and made entirely with ZPM's next generation carbon nanotube (CNT) enhanced prepreg, Arovex®. The new boat, designated 540SE (Super Efficient), is intended as a technology demonstrator to show what future boats are capable of when built with new nano-enhanced materials like Arovex®.

    By building the boat with Arovex®, the 54-foot boat will weigh less than 8,000 pounds, fully equipped. This is approximately 75% less than fiberglass boats its size, and 33% less than conventional carbon fiber boats. The drastic weight reduction allows the new boat to require 75% less horsepower, considerably reduced emissions, and extended range.

    http://www.boatbuilding.net/article.pl?sid=09/05/14/1335249
  2. brian eiland

    brian eiland Senior Member

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    Carbon Nano Technology

    Based in Columbus, Ohio, Zyvex Performance Materials Inc. was spun out of Zyvex Corporation in April 2007. ZPM is focused on developing nanotechnology to improve the properties of composite materials. The company's patented technology allows composites to take advantage of the superior physical and chemical properties of carbon nanotubes by enabling the even dispersion of carbon nanotubes in composites mixtures. ZPM was the first company to provide carbon nanotube enhanced products to the marketplace.


    Technology
    Carbon nanotubes (CNTs) have physical properties that exceed those of commonly used materials. With a strength 16 times that of stainless steel and with a thermal conductivity five times that of copper, CNTs are obvious choices for creating a new class of composite materials. Their inclusion in a polymer, ceramic, or metal matrix holds the potential to boost the host material’s electrical, mechanical, or thermal values by orders of magnitude, well above the performance possible with traditional fillers such as carbon black or ultra fine metal powders.

    Although CNTs have exceptional physical properties, incorporating them into other materials has been inhibited by the surface chemistry of carbon. Problems such as phase separation, aggregation, poor dispersion within a matrix, and poor adhesion to the host matrix must be overcome.

    Zyvex Performance Materials (ZPM) is the leader in overcoming these problems by designing molecules that optimizes the interaction between CNTs and the host matrix. These molecules exfoliate, debundle, and allow for uniform dispersion by creating a multi-functional bridge between the CNT sidewalls and the host material. We have molecules designed to be effective on single-wall nanotubes (SWNTs), multi-wall nanotubes (MWNTs), and carbon nanotube fibers (CNFs) and has proven useful for other nanomaterials such as nanoclays.

    ZPM patented technology resolves the technical issues associated with using carbon nanotubes. This proprietary technology successfully transfers the nanotubes’ intrinsic electrical and mechanical properties to the host polymers. This functionalization technology also provides the solubility and polymer compatibility necessary for commercial processing.

    ...more HERE
  3. AMG

    AMG YF Moderator

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    I must remember to check back on these guys as we are building our 54-footer with the same time frame. It will be three times more heavy, which is still very light...
  4. Capt Bill11

    Capt Bill11 Senior Member

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    I don't know, while light gets you high cruise and top speeds, I'm not sold on it when the seas kick up.
  5. Fishtigua

    Fishtigua Senior Member

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    Brian,

    Nanotubes??????

    Am I being a bit thick here or not?

    Are the micro tubes long and thin like penne pasta from a machine or short and chopped?

    Does the pre-preg fill the voids within the tubes?

    How nano is nano, are there structural fibers within the tubes?

    Sorry, you've lost me on this one.

    Fish :confused:
  6. Marmot

    Marmot Senior Member

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    And with single wall nanotubes selling for up to $1500 per gram these days I bet yours will be a lot more affordable as well ;)
  7. Marmot

    Marmot Senior Member

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    Was curious how they made a fabric out of short (10-15u) tubes and found this neat picture showing how the short tubes are gathered and spun into a continuous fiber.

    Attached Files:

  8. AMG

    AMG YF Moderator

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    Which is probably the reason why these guys are focusing on miltary applications initially...
  9. Highlander

    Highlander New Member

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    So, I guess that the hull really is the biggest place to save weight.
    Michael Peters designed a 48 footer that came in at 14,000 lbs. He called it a Ultra Light Displacement boat. Not so light now huh?
    I wonder, is the 540SE a displacement, semi, or planning hull? The stresses would vary tremendously. Durability and toughness may be the sticking point.

    AMG, on a side note I was impressed by the weight figure you quoted on your 40 footer. Is this the same boat coming to America as the Nord Star?
    Looks like it packed on a few new features (pounds).

    The 540SE will cost $20 mill? No wait, $120 mill. Cool stuff.
  10. AMG

    AMG YF Moderator

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    No, the Nordstar is a Finnish boat. Similar concept, but their 40´is much heavier than ours. With the same 2 x D6/370 they have a top speed around 38 knots and our D40 is doing up to 47 knots.
  11. Highlander

    Highlander New Member

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    Marmot, Nice pics. Looks like the strands are being pulled from the edge of a block of vertically oriented nano tubes. The question is why do they stick together? Are they fuzzy?

    The nano tube boat is pre-preg, does this means that they mechanically work resin into fabric before the layup? I have read that this is lighter than SCRIMP.
    So no mater the fabric type, that would be the best method? It probably only works with post cure epoxy.

    This has been done with regular carbon but Immagine sitting on a nano tube toilet seat! Would it feel cold like metal? The heat capacity maybe lower than metal, it might warm up so fast that you don't feel the cold.

    Way off in the deep end...
  12. Marmot

    Marmot Senior Member

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  13. Highlander

    Highlander New Member

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    Finally read the boat link

    What I got from it was that they are using conventional fabrics like carbon fibre and mixing nanotubes into the resin. During the wetting out, the nanotubes become part of the fabric improving strength. This is not so far out. They can use nanotube "super resin" with almost any material and may find its way to your slip soon.
    At a projected speed of 50 mph, this things a screamer. Just think about a coastal cruiser built with this stuff.
  14. brian eiland

    brian eiland Senior Member

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    How about your hard bottom (RIB) tender made of this stuff :cool:
  15. brian eiland

    brian eiland Senior Member

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  16. Highlander

    Highlander New Member

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    Thinking about the nanotube resin. Why does it improve strength?
    Well, go back to the beginnings of fiberglass construction. The strength comes from the fibers and the resin just holds the fibers in place. By reducing the resin used (vacuum bagging) strength was improved. Then SCRIMP and pre-preg technology, all aimed at reducing the void space between the fibres.
    Even though the space may be filled with resin, it's not as strong as the fiber areas.
    Enter the nanotube, it is small enough to fill or fit into the gaps between fibers without disrupting the fibers position or orientation. Insto-presto, more strength!
    So here is the light bulb question-- What other materials can be made into small whiskers from micro fibers. Maybe not nano level but available now at a reasonable cost that could be added to resin and produce a stronger, lighter layup?
  17. Marmot

    Marmot Senior Member

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    Aluminum, Aluminum oxide, Aluminum silica
    Asbestos
    Beryllium, Beryllium carbide, Beryllium oxide
    Carbon (Graphite)
    Glass (E-glass, S-glass, D-glass)
    Molybdenum
    Polyamide (Aromatic polyamide, Aramid), e.g., Kevlar 29 and Kevlar 49
    Polyester
    Quartz (Fused silica)
    Steel
    Tantalum
    Titanium
    Tungsten, Tungsten monocarbide

    These are also used in concrete for the same reasons.

    Thanks to: http://www.efunda.com/formulae/solid_mechanics/composites/comp_FRC_intro.cfm
  18. Highlander

    Highlander New Member

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    Well, I think asbestos is off the list. Hey, my boat is a superfund site!
    The metals can go too, not light enough.
    Anything that is slippery or rounded like molybdenum-great lubricant! can go too.
    We are left with carbon, the glasses and kevlar.
    What about the fibers being used in lines and sails? Or is that a form of polyester or Kevlar? Spectra?
    Then we have to talk about wet-ability and compatability with the main fabric.
    In industrial apps we used a lot of stuff with epoxy. fused silica, glass beads.probly asbestos. Mostly we were changing the thickness and sagg properties.
  19. chuchel

    chuchel New Member

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    If you wanna learn something more about these materials, you can visit for example here. Truth be told it is really challenging and interesting concept. On the other hand there are already companies and means to create carbon nanotubes (and other materials for that matter) efficiently and on a large scale. I believe that I have heard about one invention called nano-spider, that can "tailor" nanotubes structures in mass.
  20. Capt Ralph

    Capt Ralph Senior Member

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    Do you realize you just bumped a 9 year old thread.
    OTH you did ad some new information with your web feed.