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Reattaching sensor to base

Discussion in 'Technical Discussion' started by jesid123, Mar 18, 2018.

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  1. jesid123

    jesid123 New Member

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    I have a sensor that broke off the base (this is on an exhaust pipe). Can I reattach it with an adhesive or do I need to replace the whole thing? Thanks.

    Admin Edit: Pic has been resized. It was 33 megs! PLEASE be considerate of people that are on satnav.

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    Last edited by a moderator: Mar 18, 2018
  2. MBevins

    MBevins Senior Member

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    Yes clean the surfaces and attach with a temperature appropriate epoxy.
  3. Capt Ralph

    Capt Ralph Senior Member

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    Yes, use a heavy and hopefully a metal filled epoxy to conduct the heat to the sensor. Keep it thin.
    Or, consider purchasing a new sender and remove all issues.
    This sender could save your engine. Would you really want to cut corners here?
  4. 30West

    30West Member

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    Use a heat sink epoxy like the manufacturer does. Read the instructions, prep it, stick it.
  5. captholli

    captholli Senior Member

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    $40.00 dollar surface mount thermocouple factory calibrated. This sensor is too critical safety wise to guess and miss. Just purchase new and be done with it. There should be a stainless tag on your spray ring with the exhaust MFG to order from.
  6. 30West

    30West Member

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    $40? Yeah, not worth fiddling with. Check that wire isn't tied too tight, keeping the wire in tension all the time.

    This might be a calibrated sensor, but the way it is epoxied to a plate that is clamped to a tab that is welded to the exhaust, probably doesn't have to be all that precise.
  7. captholli

    captholli Senior Member

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    I figure that there's a heat conductive paste between the sensor's base plate and the welded tab to ensure a clean contact and inhibit corrosion.
  8. jesid123

    jesid123 New Member

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    Thanks for all the replies.
    I think I'm going to go ahead and replace the whole sensor just to be safe.
  9. Capt Ralph

    Capt Ralph Senior Member

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    Good show.
    Inspect the other sensors also before you order. They could be coming of age and getting loose.
  10. Jorge Lang

    Jorge Lang Senior Member

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    You will need to know if it is a normally open, or normally closed switch before you go in search of. Any good place you go should ask you that as sometimes the number on the switch can't be crossed-referenced. Let me know if you need additional help with this.
  11. 30West

    30West Member

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    Unless the switch is also failed, you should be able to check if it is currently open or closed with a multi-meter. If it is failed, you can check the switch on the other side. Might be wise to replace both anyway, carry the old one that is still together as a spare.